T/GJSH 000025-2023 Crossbelt Sorter

ICS21.220.01

CCSJ70/89

GJSH

上海市工商联国际物流商会团体标准

T/GJSH000025—2023

CrossbeltSorter

2023-07-05发布2023-07-19实施

上海市工商联国际物流商会发布

目次

前言................................................................................III

1Scope..............................................................................1

2NormativeReferences.................................................................1

3TerminologyandDefinitions............................................................1

4Classification........................................................................2

5BasicComponentsandMainParameters...................................................2

BasicComponents................................................................2

MainParameters..................................................................3

6TechnicalSpecifications................................................................4

WorkingConditions...............................................................4

OperationConditions..............................................................4

Mainperformance................................................................5

Health,Safety,andEnvironmentalProtection...........................................5

TechnicalSpecificationsofSorter....................................................6

TechnicalSpecificationsofMainComponents..........................................6

Controlsystemrequirements........................................................7

TheRequirementsoftheInformationManagementSystem................................7

No-LoadoperationandLoadoperation...............................................8

7TestMethods........................................................................8

TestingInstruments,Meters,andAccuracy.............................................8

TheMainPerformanceTest.........................................................8

TestsforHealth,Safety,andEnvironmentalProtection...................................12

TestonSorter...................................................................12

TestontheMainParts............................................................12

TestonControlSystem...........................................................13

TestonInformationManagementSystem.............................................13

TestonNoLoadandLoadOperation................................................14

8TestingRules.......................................................................14

FactoryInspection...............................................................14

TypeExamination..............................................................14

9Marking,Packing,Transportation,andStorage.............................................15

ProductMarking.................................................................15

SafetySigns....................................................................15

SignsofthePackingCase.........................................................15

Packing,TransportandStorage.....................................................16

AppendixA（Normativeannex）Testmethodsforsortingcapacity,sortingerrorrate,identificationerror

I

rate,andsortingdamagerate..............................................................17

II

前言

ThisstandardisdraftedinaccordancewithGB/T1.1-2020.

ThisstandardisproposedbytheInternationalLogisticsChamberofCommerceofShanghaiFederationof

IndustryandCommerce.

ThisstandardisunderthemanagementbytheInternationalLogisticsChamberofCommerceofShanghai

FederationofIndustryandCommerce.

ThedraftingunitofthisstandardisKunmingShipbuildingEquipmentGroupCo.,Ltd.

Themaindraftersofthisstandard:GanZhongping,MinDingyong,ZhangJian,ShaoZhonglin,Zhang

Zhiying,MaLixin,FangJinming,WangHaoxu,HuJianfa

Translationproofreadby：CaiShaoYuan(ExpertfromQingPuRound-TableConference)

III

T/GJSH000025—2023

CrossbeltSorter

1Scope

Thisstandardisusedtospecifythemajorissuesofcrossbeltsorter,includingtheterms,classification,basic

components,mainparameters,technicalspecifications,testmethods,inspectionrules,marks,packing,

transportation,andstorage.

Thisstandardisapplicabletothedesign,manufacturing,andinspectionofcrossbeltsorter(hereinafter

referredtoas"sorter").

2NormativeReferences

Thefollowingdocumentsareessentialfortheapplicationofthisdocument.Theciteddocumentswithdate

andthelatestversions(excludingallamendinglists)oftheciteddocumentswithoutdatearesuitablefor

thisstandard.

GB2894SafetySignsandGuidelinefortheUse

GB/T3767-2016Acoustics.Determinationofsoundpowerlevelsandsoundenergylevelsofnoisesources

usingsoundpressure.Engineeringmethodsforanessentiallyfreefieldoverareflectingplane

GB/T5226.1-2019Electricalsafetyofmachinery.Electricalequipmentofmachines.Part1:General

requirements

GB5725SecurityNets

GB/T6107InterfaceBetweenDataTerminalEquipmentandDataCircuitTerminationEquipment

EmployingSerialBinaryDataInterchange

GB/T6388TransportPackageShippingMark

GB/T8923.1PreparationofSteelSubstratesBeforeApplicationofPaintsandRelatedProducts.Visual

AssessmentofSurfaceCleanliness.Part1RustGradesandPreparationGradesofUncoatedSteelSubstratesand

ofSteelSubstratesAfterOverallRemovalofPreviousCoatings

GB/T9286-1998PaintsandVarnishes--CrossCutTestforFilms

GB/T10595-2009BeltConveyors

GB/T13306Plates

GB/T14436GeneralPrinciplesofIndustrialProductGuaranteeDocuments

GB/T14521-2015TermsofContinuousHandlingEquipment

GB/T14687-2011IndustrialCastorsandWheels

GB/T18127BarCodeforCommodity-NumberingandSymbolMarkingofLogisticsUnits

GB/T18348BarcodeforCommodity.BarCodeSymbolPrintQualityVerification

GB/T18354LogisticsTerminology

JB/T5947ConstructionMachinery.GeneralSpecificationsforPacking

JB/T5994GeneralTechnicalRequirementsforAssembly

3TerminologyandDefinitions

ThefollowingtermsanddefinitionsdefinedbyGB/T18354andGB/T14521-2015applytothisstandard.

CrossbeltSorter

Anequipmentwithseveralcrossbeltcarriersconnectedendtoendrunningalongaclosedlooptrack,which

achievedsortingbyhorizontalconveyingofthebeltofcrossbeltcarriers.

Crossbeltcarrier

Abeltoperationunitwithcarryingandsortingfunctionsrunningalongthetrack.

Induction

Adeviceforimplementingtheinductofitemstobesortedintothecrossbeltcarriers.

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T/GJSH000025—2023

Destination

Adevicefordischargingorstorageofthesorteditems.

SortingCapacity

Thenumberofitemsthatcanbesortedperunittime,expressedas"pcs/hour".

SortingErrorRate

Thepercentageofitemswithincorrectdestinationinthetotalnumberofsorteditems.

RecognitionErrorRate

Thepercentageofitemswithvalidbarcodeinformationwhichhavenotbeencorrectlyidentifiedinthetotal

numberofsorteditems.

4Classification

Therearelineartypeandlooptypeofthesorterbasedonthelayout,asshowninFigure1andFigure2.

5BasicComponentsandMainParameters

BasicComponents

Thesorterismainlycomposedofthecrossbeltcarrier,thedrivingdevice,thetrack,theinduction,the

informationrecognitioninstrument,thecontrolsystem,theinformationmanagementsystemandthedestination,

etc.AsshowninFigure1andFigure2.

Explanation：

①Crossbeltcarrier；

②Drivingdevice；

③Track,；

④Induction；

⑤Informationrecognitioninstrument；

⑥Controlsystem；

⑦Informationmanagementsystem；

⑧Destination

Figure1.Thetypicalconstitutiondiagramoflinearcrossbeltsorter

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T/GJSH000025—2023

Explanation：

①Crossbeltcarrier；

②Drivingdevice；

③Track,；

④Induction；

⑤Informationrecognitioninstrument；

⑥Controlsystem；

⑦Informationmanagementsystem；

⑧Destination

Figure2.Thetypicalconstitutiondiagramofloopcrossbeltsorter

MainParameters

5.2.1Table1isstructuralparameters

Table1StructuralParameters

NO.ItemNameUnitParametersRemarks

Determinedbythepitchvaluetimesthenumbersofthecrossbelt

lengthι1carriers.

Sectionwidthofthecrossbeltcarrier,determinedbythemaximum

1Sortermm

widthb1overalldimensionsofthehorizontalprojectionofthesorter.

Determinedbytheheightofthesurfaceofcrossbeltcarrierfrom

heighth1thefloor.

Crossbeltc

2mm50060080010001200Shownasfigure3

arrierpitchp2

3Induction°0、30、45、60、90Shownasfigure4

inductangle3

4Destination°0～35Shownasfigure4

dipangle4

Note:ι=p×n，nisthenumbersofcrossbeltcarrierofthesorteringenerallayout,whichisrecommendedvalue.

12

tuijian

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T/GJSH000025—2023

Explanation：

P2：Thepitchofthecrossbeltcarrier

Figure3.Thetypicalconstitutiondiagramofcrossbeltsorter

Explanation：

θ3:Inductangleofinduction

θ4:Dipangleofthedestination

Figure4.Thetypicalconstitutiondiagramoftheinductionanddestination

6TechnicalSpecifications

WorkingConditions

Thesortershallrunproperlyunderthefollowingconditions:

a)Ambienttemperature：-5℃～+40℃；

b)Relativehumidity：≤80％，nocondensation；

c)Powersupply:3/N～50Hz/TN-S，380V±38V,50Hz±1Hz；

OperationConditions

6.2.1Table2illustratescategoryandspecificationofthesorteditem

6.2.2ThecodingandrepresentationofbarcodeshouldcomplywithGB/T18127

6.2.3Thebarcodelevelshouldbenolessthan1.5/10/670,theinspectionandqualityevaluationofbarcode

shouldbecompliedwithGB/T18127

Table2Categoryandspecificationoftheitemstobesorted

CategorySpecification/mmWeight/kg

documents,wovenbags,cartonboxeminimum：100×100×1minimum：0.02

smaximum：1200×800×800maximum：35

Note:thesorterisnotsuitableforitemswithinstabilityofthecenterofgravity,suchasglobeandcylinder

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T/GJSH000025—2023

Mainperformance

6.3.1Theperformancerequirementsofthesorterareasfollows：

a)Mainlooprunningspeed：0.25m/s～3.0m/s,

b)Singlesemi-automaticinductioncapacity:≥1500pcs/hour,

c)Singleautomaticinductioncapacity:≥2000pcs/hour,

d)Sortingcapacity：Notlessthanratedvalue，table3issortingcapacityrating,

e)Sortingerrorrate：≤0.01％,

f)Identificationerrorrate：≤0.05％,

g)Damagerateofitems：≤0.01％,

h)Noiseofthesorter：≤72dB(A).

Table3SortingCapacityRating

PitchP2/mm

Mainlooprunningspeed(m/

s)50060080010001200

0.2514401200900720600

0.528802400180014401200

157604800360028802400

1.586407200540043203600

2115209600720057604800

2.51440012000900072006000

317280144001080086407200

Note:sortingcapacity:Thesortingcapacityratingofasinglecrossbeltcarriersortedonceinasinglecycleis

recommended,unit:pcs/hour

6.3.2Thereliabilityrequirementsforthewholesorterareasfollows

a)Availability：≥99.5%；

b)Continueworkingduration：≥16h；

c)MTBF：≥500h；

d)Averagetimerequiredtoreplacethecrossbeltcarrier：≤0.5h。

Health,Safety,andEnvironmentalProtection

6.4.1Theoperationpositionofthesortershouldhavesufficientspaceformovementandnohazard.The

structuraldesignoftheoperationandmaintenancepositionsshouldconformtotheergonomicprinciples.

6.4.2Allmovingpartsthatareeasytocausepersonalinjuryshouldbeequippedwithsafetyprotection

devicesandsafetywarningsigns,andshouldcomplywiththeprovisionsofGB2894.

6.4.3Whenthereisnodestinationorinductionalongthesorter,andtheheightofthetracksurfaceisgreater

than2meters,safetyflatnetsshouldbeinstalledonbothsidesofthetracktopreventitemsfromfalling.When

theheightofthetracksurfaceisnotgreaterthan2meters,safetyverticalnetsshouldbesetuponbothsidesto

preventdamage.ThesafetyflatnetworkshouldcomplywiththeprovisionsofGB5725,andthesafetyvertical

networkshouldcomplywiththeprovisionsofGB4053.3.

6.4.4Theinductionareashouldbeequippedwithasafetynettopreventpersonnelfromtouchingthecrossbelt

carrier.

6.4.5Thesortershouldhaveprotectivemeasuresforleakageofelectricity,overload,shortcircuit,andphase

loss.

6.4.6Thesortershouldhaveastatusdisplayfunction,suchasnormaloperation,maintenance,faultor

emergencystop,etc.

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T/GJSH000025—2023

6.4.7Thesortershouldhaveanti-electromagneticinterferenceandanti-lightinterferenceperformance.

6.4.8Aftertheelectricalequipmentbodyandtheelectricalequipmentareconnectedwiththemachinery,the

electricalsafetyperformanceshallmeetthe