GB/T 44317-2024 热塑性塑料内衬油管
GB/T 44317-2024 Thermoplastics lined tubing
基本信息
本文件适用于油气水、烃类液体和多相流体等注采生产用井下热塑性塑料内衬油管的制造与检验。
发布历史
-
2024年08月
研制信息
- 起草单位:
- 中国石油集团工程材料研究院有限公司、东营市科创石油装备有限公司、陕西泰和源石油工程技术有限公司、中国石油天然气股份有限公司塔里木油田分公司、中国石油天然气股份有限公司长庆油田分公司、长安大学、胜利油田胜机石油装备有限公司、中国石油天然气股份有限公司辽阳石化分公司
- 起草人:
- 李厚补、丁秀亮、张学敏、汪勇、谭川江、刘广胜、赵密锋、甘庆明、杨海涛、冯学光、孔鲁诗、鲁于磊、张喜庆、朱文峰、蔡雪华、王泽新、李振忠、方伟、徐婷、赵晶
- 出版信息:
- 页数:36页 | 字数:52 千字 | 开本: 大16开
内容描述
ICS75.180.10
CCSE92
中华人民共和国国家标准
GB/T44317—2024
热塑性塑料内衬油管
Thermoplasticslinedtubing
2024⁃08⁃23发布2025⁃03⁃01实施
国家市场监督管理总局
国家标准化管理委员会发布
GB/T44317—2024
目次
前言··························································································································Ⅲ
1范围·······················································································································1
2规范性引用文件········································································································1
3术语、定义、符号和缩略语····························································································1
3.1术语和定义········································································································1
3.2符号·················································································································2
3.3缩略语··············································································································2
4产品形式·················································································································3
5材料要求·················································································································4
5.1基管·················································································································4
5.2内衬管··············································································································4
5.3CB环···············································································································4
6制造工艺·················································································································5
6.1基管准备···········································································································5
6.2螺纹加工···········································································································5
6.3衬入工艺···········································································································5
6.4CB环制造及接箍拧接··························································································5
6.5可追溯性···········································································································6
6.6购方检验···········································································································6
7技术要求与检验试验··································································································6
7.1基管·················································································································6
7.2内衬管··············································································································6
7.3热塑性塑料内衬油管····························································································7
7.4CB环··············································································································10
7.5检验频次及判定规则···························································································10
8记录·····················································································································12
8.1购方提供的资料·································································································12
8.2制造商提供的文件······························································································12
9标志、包装、运输、存储和使用······················································································12
9.1标志················································································································12
9.2包装················································································································12
9.3运输················································································································13
9.4存储················································································································13
Ⅰ
GB/T44317—2024
9.5使用················································································································13
附录A(资料性)典型热塑性塑料最高工作温度及性能·······················································14
附录B(资料性)聚合物材料气体渗透性测试方法·····························································23
附录C(资料性)热塑性塑料内衬油管的使用···································································25
参考文献····················································································································26
Ⅱ
GB/T44317—2024
前言
本文件按照GB/T1.1—2020《标准化工作导则第1部分:标准化文件的结构和起草规则》的规
定起草。
请注意本文件的某些内容可能涉及专利。本文件的发布机构不承担识别专利的责任。
本文件由全国石油天然气标准化技术委员会(SAC/TC355)提出并归口。
本文件起草单位:中国石油集团工程材料研究院有限公司、东营市科创石油装备有限公司、陕西泰
和源石油工程技术有限公司、中国石油天然气股份有限公司塔里木油田分公司、中国石油天然气股份
有限公司长庆油田分公司、长安大学、胜利油田胜机石油装备有限公司、中国石油天然气股份有限公司
辽阳石化分公司。
本文件主要起草人:李厚补、丁秀亮、张学敏、汪勇、谭川江、刘广胜、赵密锋、甘庆明、杨海涛、
冯学光、孔鲁诗、鲁于磊、张喜庆、朱文峰、蔡雪华、王泽新、李振忠、方伟、徐婷、赵晶。
Ⅲ
GB/T44317—2024
热塑性塑料内衬油管
1范围
本文件规定了热塑性塑料内衬油管的产品形式、材料要求、制造工艺、技术要求与检验试验、记录、
标志、包装、运输、存储和使用。
本文件适用于油气水、烃类液体和多相流体等注采生产用井下热塑性塑料内衬油管的制造与检验。
2规范性引用文件
下列文件中的内容通过文中的规范性引用而构成本文件必不可少的条款。其中,注日期的引用文
件,仅该日期对应的版本适用于本文件;不注日期的引用文件,其最新版本(包括所有的修改单)适用于
本文件。
GB/T2828.1计数抽样检验程序第1部分:按接收质量限(AQL)检索的逐批检验抽样计划
GB/T8806塑料管道系统塑料部件尺寸的测定
GB/T9253石油天然气工业套管、油管和管线管螺纹的加工、测量和检验
GB/T17745石油天然气工业套管和油管的维护与使用
GB/T19830石油天然气工业油气井套管或油管用钢管
GB/T20972.2石油天然气工业油气开采中用于含硫化氢环境的材料第2部分:抗开裂碳
钢、低合金钢和铸铁
GB/T21267石油天然气工业套管及油管螺纹连接试验程序
GB/T23512石油天然气工业套管、油管、管线管和钻柱构件用螺纹脂的评价与试验
GB/T34903.1石油、石化与天然气工业与油气开采相关介质接触的非金属材料第1部分:
热塑性塑料
3术语、定义、符号和缩略语
3.1术语和定义
下列术语和定义适用于本文件。
3.1.1
基管backingpipe
用于内衬热塑性塑料管(3.1.3)的金属油管。
3.1.2
热塑性塑料thermoplastic
在整个特征温度范围内,能反复加热软化和冷却硬化,且在软化状态下采用模塑、挤塑或二次成型
通过流动能反复模塑为制品的塑料。
[来源:GB/T2035—2008,2.1057,2.1058,有修改]
3.1.3
热塑性塑料管thermoplasticpipe
以热塑性塑料(3.1.2)为主要原料挤出成型的管材。
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GB/T44317—2024
3.1.4
内衬管liner
衬入基管(3.1.1)内壁的热塑性塑料管(3.1.3)。
注:衬入基管内部起到防腐、防垢、耐磨等作用。
3.1.5
热塑性塑料内衬油管thermoplasticlinedtubing
采用缩径、拉拔等工艺在基管内壁衬入热塑性塑料管(3.1.3)的油管。
3.1.6
腐蚀隔离环corrosionbarrierring
CB环CBring
位于接箍内壁中部并密封相邻油管内衬,起到保证防腐完整性作用的聚合物环或涂层。
3.1.7
翻边flareoftheendcap
将热塑性塑料管(3.1.3)的外边缘沿基管端面翻成的竖立的边缘。
3.1.8
结合强度bondingstrength
将内衬管(3.1.4)沿基管(3.1.1)轴向剪切剥离的强度。
3.1.9
代号1label1
订购热塑性塑料内衬油管(3.1.5)时使用的规格或规定外径的无量纲代号。
3.1.10
相容性compatibility
热塑性塑料(3.1.2)耐受油气田产出或注入介质,发生物理或化学反应而引起性能退化的能力。
注:包含阳光与材料相互作用而引起的性能退化。
3.1.11
最高工作温度maximumoperatingtemperature
热塑性塑料(3.1.2)组件所能承受的最高使用温度。
注:包括正常操作偏差,如启动/关闭。
[来源:ISO23936⁃1:2022,3.1.12]
3.2符号
下列符号适用于本文件。
A:内衬管与基管的结合面积,单位为平方毫米(mm2)。
F:内衬管拔出力的最大值,单位为牛(N)。
h:偏离距离,单位为毫米(mm)。
L:接箍全长,单位为毫米(mm)。
l:CB环长度,单位为毫米(mm)。
1
mm
l2:油管直线长度,单位为毫米()。
t:内衬管壁厚,单位为毫米(mm)。
τ:热塑性塑料内衬油管的结合强度,单位为兆帕(MPa)。
3.3缩略语
下列缩略语适用于本文件。
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GB/T44317—2024
AQL:接收质量限(acceptancequalitylimit)
MFR:熔体质量流动速率(meltmass⁃flowrate)
PA:聚酰胺(俗称尼龙)(polyamide)
PE:聚乙烯(polyethylene)
PEEK:聚醚醚酮(polyetheretherketone)
PE⁃RT:耐热聚乙烯(polyethyleneofraisedtemperatureresistance)
PE⁃UHMW:超高分子量聚乙烯(ultrahighmolecularweightpolyethylene)
PE⁃X:交联聚乙烯(crosslinkedpolyethylene)
PK:聚酮(polyketone)
PP:聚丙烯(polypropylene)
PPS:聚苯硫醚(polyphenylenesulfide)
PTFE:聚四氟乙烯(polytetrafluoroethylene)
PVDF:聚偏氟乙烯(polyvinylidenefluoride)
4产品形式
4.1热塑性塑料内衬油管由基管和内衬管两部分组成。热塑性塑料内衬油管宜带API螺纹和接箍供货。
4.2热塑性塑料内衬油管宜采用接箍连接形式,如图1所示。接箍应使用加长接箍,最小长度应符合
表1的规定。
4.3为了保证接箍防腐的完整性,宜在接箍内壁设置聚合物CB环,CB环长度应符合表2的规定。也
可采用其他类型的接箍保护形式(如涂层防腐形式),但不应影响接箍上扣扭矩。
4.4内衬管端部翻边至基管端面,形成的翻边与接箍上的CB环紧密贴合进而保障整个连接结构的完
整性。也可采用其他形式的连接保护装置。
标引序号和符号说明:
1——内衬管;
2——基管;
3——翻边;
4——CB环;
5——接箍;
6——螺纹;
L——接箍全长;
CB
l1——环长度。
图1热塑性塑料内衬油管及连接形式示意图
3
GB/T44317—2024
表1热塑性塑料内衬油管用接箍最小长度
接箍最小长度
产品代号1mm
不加厚油管外加厚油管
2⁃3/8124140
2⁃7/8151158
3⁃1/2166171
4⁃1/2182186
表2CB环长度范围
CB环长度(l)
产品代号11
mm
2⁃3/830~40
≥2⁃7/840~55
5材料要求
5.1基管
5.1.1基管材料应符合GB/T19830的规定。当用于酸性环境时,基管应符合GB/T20972.2规定的
抗硫化物应力开裂性能要求。
5.1.2可使用旧油管作为基管,对于旧油管材料、性能和检测等技术条件的要求应根据购方和制造商
相关要求确定。
5.2内衬管
5.2.1用于石油和天然气生产领域制造内衬管的热塑性塑料包括但不限于PE、PE⁃RT、PE⁃UHMW、
PE⁃X、PP、PA、PK、PPS、PEEK和PVDF等。采用其他类型热塑性塑料也可参照本文件执行。
注:典型热塑性塑料材料的最高工作温度见附录A。
5.2.2用作内衬管材料的PE、PE⁃RT、PE⁃UHMW、PE⁃X、PP、PA、PK、PPS、PEEK和PVDF等材料
性能见附录A。其他类型的内衬管材料应符合相应标准要求。
5.2.3在特定油气田环境中选用内衬管时,应按照GB/T34903.1确定其相容性。
HSCOB
5.2.4内衬管用于含酸性气体(2、2等)的工况环境时,宜参考附录确定热塑性塑料的气体渗透
性能,并对内衬管及热塑性塑料内衬油管作出气体渗透性能评估。
5.2.5内衬管可为本色,其他颜色可由购方与制造商协商确定。制造内衬管的材料不应使用回收塑
料,其他组分添加量不大于5%。
5.3CB环
CB环通常由符合工况环境耐蚀、耐温要求的聚合物材料制作,典型的材料有橡胶、纤维填充
PTFE等。
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GB/T44317—2024
6制造工艺
6.1基管准备
6.1.1新油管
以新油管为基管时,基管应符合GB/T19830的规定。
衬入内衬管前,基管应确保内壁洁净。
6.1.2旧油管
筛选
以旧油管为基管时,基管应无死弯、麻花弯、明显椭圆、破裂、裂纹、穿孔等现象。
按照GB/T17745的要求测试基管的最小壁厚,最小剩余壁厚不应小于名义壁厚的87.5%。
清洗
应采用物理、化学或机械方法去除基管内油、蜡、砂、垢、锈等残留及杂质确保内壁洁净。
校直
基管校直后端口1.5m范围内的直度偏离不应大于3.18mm,其余部分直度应小于其长度的
0.2%。
通径
每根基管都应进行全长通径试验,通径规应能自由通过,通径规尺寸应符合GB/T19830的规定。
6.2螺纹加工
基管螺纹加工应符合GB/T9253规定。
6.3衬入工艺
通过冷缩径或拉拔工艺将热塑性塑料管穿插在金属油管内部。衬入完成后,可采用常温放置或升
温静置方法消除内衬管由于缩径而产生的应力,随后做翻边处理。应控制翻边时的加热温度和加热时
间,翻边模具应与基管匹配。
6.4CB环制造及接箍拧接
6.4.1CB环制造
CB环应采用模压、注塑、涂覆和/或机加工的方法,且应符合特定类型钢制接箍的尺寸要求。
使用橡胶或PTFE等聚合物材料制作的CB环,应记录CB橡胶环或用作CB环的PTFE胚
的模压工艺条件;使用聚合物涂层的CB环,应记录CB环的涂覆工艺条件。
对于特定类型的钢制接箍,CB环应采用模压和/或机加工的方法符合特定类型钢制接箍的尺
寸要求。
当用于抽油杆采油作业时,CB环内径尺寸宜与内衬管内径一致。
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GB/T44317—2024
6.4.2接箍拧接
连接用接箍应符合GB/T19830的规定,其长度应符合表1的规定。接箍内部宜内嵌CB环
与热塑性塑料内衬油管管端配合,确保接箍和油管密封防腐。
接箍拧接前,应在油管与接箍螺纹的整个啮合表面均匀涂抹螺纹脂。接箍应采用机械方式拧
紧,拧接力矩应符合GB/T17745的规定。
每根带接箍供货的热塑性塑料内衬油管均应目视检查接箍是否上紧,管端和接箍所采用的
CB环不应变形、翘起或损坏脱落。
6.5可追溯性
6.5.1制造商应制定并遵循制造热塑性塑料内衬油管后能保持基管炉号或识别批号的程序,并按规定
在产品上标记。
6.5.2制造商应制定并遵循识别热塑性塑料内衬油管炉号或批号的程序,并按规定在产品上标记。
6.6购方检验
当代表购方的检验员准备进行热塑性塑料内衬油管检测或见证质量控制试验时,制造商应安排合
理的时间以见证或检验产品,并保证检验员检查制造过程中车间各个环节。制造商应提供所有合理和
安全的设施以符合检验员提出的符合本文件规定的要求。除非合同另有规定,所有检验应在装运前在
制造商所在地进行,且不应受工厂不必要工作的干扰。若合同有要求,每批热塑性塑料内衬油管在装
运之前应提供购方检验员出具的书面验收报告。
7技术要求与检验试验
7.1基管
基管壁厚测量应按照GB/T19830采用机械式卡尺、通止规或经过校准的具有适当精度的无损检
验装置进行。
基管的具体检验项目及方式由购方和热塑性塑料内衬油管制造商协商确定。
7.2内衬管
7.2.1表面质量
用目测方法检验内衬管表面质量。内衬管的内外表面应光滑、平整,无凹陷、气泡和其他影响性能
的表面缺陷。内衬管不应含有可见杂质。管材端面应切割平整并与轴线垂直。
7.2.2尺寸
按GB/T8806的规定方法测量内衬管的外径和壁厚。内衬管外径应大于基管的内径,其壁厚不
应小于3.0mm,常用内衬管的壁厚要求应符合表3的规定,其他类型及不同规格的内衬管尺寸由供需
双方协商确定。
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GB/T44317—2024
表3内衬管壁厚及偏差
内衬管壁厚(t)内衬管壁厚偏差
产品代号1
mmmm
2⁃3/83.00~+0.3
2⁃7/83.50~+0.3
3⁃1/24.00~+0.3
4⁃1/24.50~+0.3
7.2.3性能
应按5.2相关要求进行内衬管性能检验,具体检验项目及方式由购方和制造商协商确定。
7.3热塑性塑料内衬油管
7.3.1长度测量
热塑性塑料内衬油管应按表4规定长度供货。接箍毛坯及短节等附件长度(除接箍外)应在合同
中规定。应测量每根成品管的长度以确定其符合长度要求。长度测量值应以米(m)表示并精确至
0.01m。
表4热塑性塑料内衬油管长度范围
范围1a范围2a范围3a
类别
mmm
带螺纹和接箍的热塑性塑料内衬油管6.10~7.328.53~9.7511.58~12.80
短节购方和制造商协商确定
a除所列长度外,购方与制造商可协商确定其他长度。
7.3.2直度检验
热塑性塑料内衬油管偏离直线或弦高不应超过下列规定:
a)对于代号1:4⁃1/2的热塑性塑料内衬油管,从一端测量至另一端弦高不超过总长度的0.2%,
如图2所示;
b)在每端1.5m长度范围内的偏离距离(h)不应超过3.18mm,如图3所示。
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GB/T44317—2024
标引序号和符号说明:
1——绷绳或线;
2——热塑性塑料内衬油管;
l2——油管直线长度。
图2全长直度测量
标引序号和符号说明:
1——直线;
2——热塑性塑料内衬油管;
h——偏离距离。
a弯曲端。
图3端部直度测量
7.3.3螺纹检测
热塑性塑料内衬油管螺纹检测按GB/T9253的规定进行。特殊螺纹按照订货技术协议要求进行
检测。
7.3.4通径检验
每根热塑性塑料内衬油管都应进行全长通径检验,通径规尺寸(长度和直径)应符合表5规定,或
由购方和制造商协议确定。
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GB/T44317—2024
表5热塑性塑料内衬油管用通径规尺寸
通径规最小尺寸
产品代号1mm
直径长度
2⁃3/840.61067
2⁃7/850.81067
3⁃1/263.51067
4⁃1/286.41067
7.3.5结合强度试验
内衬管与基管应结合牢固,结合强度不应低于0.1MPa。截取长度为150mm±10mm的热塑性
塑料内衬油管样品进行试验,样品结合强度试验工装见图4。为了使拉伸内衬管用卡具的顺利装配,
宜在样品一端将内衬管截去1段5mm~10mm的管段。按公式(1)计算热塑性塑料内衬油管的结合
强度,取3个样品的平均值作为测试结果。
τ=F/A…………(1)
式中:
τ——热塑性塑料内衬油管的结合强度,单位为兆帕(MPa);
定制服务
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